Custom Automation, Inspection, and Assembly Systems
SSI designs and builds practical industrial systems for real factory environments. Clear scope. Reliable equipment. Real engineers supporting the work.
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Real system categories (not vague services)
Built around factory-ready deliverables and supportable designs.
Technical depth, applied practically
SSI focuses on solutions that hold up on the floor: stable inspection, predictable behavior, supportable design.
Vision systems
- 2D / 3D inspection
- Line scan and profiling
- Confocal measurement
- Verification + proof of inspection
Robotics
- SCARA and 6-axis
- Pick / place / handling
- Vision-guided where needed
- Factory integration
Controls
- PLC + HMI integration
- Motion / servo control
- Interlocks and workflow logic
- Supportable machine behavior
Traceability
- Barcode / 2D code workflows
- Data capture and logging
- Verification and reject handling
Laser marking
- Automated enclosures
- Part identification
- Integration with inspection and traceability
Two facilities, one integrated team
Engineering and inspection systems on one side, manufacturing and contract services on the other.
Inspection & Vision Systems Facility
Design, build, integration, and ongoing support for inspection and vision-driven automation.
- Inspection machine design and building
- Vision integration (camera/lighting/controls handshake)
- Custom vision solutions and retrofits
- High-speed continuous-motion inspection systems
- Robotic applications tied to verification and handling
- Machine vision support and troubleshooting
Manufacturing & Contract Services Facility
Contract services and machining support for customer needs and internal build requirements.
- Contract sorting (acceptance-based separation and verification)
- Contract assembly (repeatable work steps + basic checks)
- CNC machining support for fixtures, tooling, and parts
- Precision turning and milling to print
Credibility that shows up in the work
Real engineers
- Direct communication
- Practical decisions
- Commissioning support
Small, experienced team
- Focused execution
- Fast troubleshooting
- Clear ownership
Reliability over flash
- Supportable designs
- Factory-ready integration
- Long-term mindset
Start a conversation
If you have a process, a quality problem, or a labor bottleneck, SSI can help define the right automation approach.
Engineering-first industrial automation
SSI builds custom automation, inspection, and assembly systems with a practical, reliability-driven approach. SSI's goal is simple: systems that run in real factories and can be supported long-term.
Company overview
What SSI is
A focused engineering team delivering custom industrial automation: concept → design → build → integrate → support. SSI keeps the work practical and supportable, because the system has to run on a factory floor—not in a demo.
What SSI builds
- Automation machines for specific customer processes
- Vision inspection and measurement systems
- Robotic/labor assist cells
- Laser marking enclosures and traceability integration
- Machine troubleshooting and support (including systems SSI did not originally build)
Leadership
Owner-led team based in Rockford, Illinois. For project inquiries, email sales@ssi-co.com. For existing systems support, email support@ssi-co.com.
Facilities
Two facilities support different parts of the work. Customers may interact with one or both depending on the project.
Inspection & Vision Systems Facility
Engineering, build, and support for inspection and vision-driven automation. This is where systems are developed, tuned, integrated, and supported for long-term stability.
- Inspection machine design & build: stations and machines built around customer acceptance criteria.
- Vision integration: camera/lighting approach + PLC/robot integration with clear pass/fail handling.
- Custom vision solutions: purpose-built setups for part presentation, lighting, and verification.
- Continuous-motion inspection: inspection without stopping flow when throughput demands it.
- Robotics: robot handling tied to inspection/verification or part transfer needs.
- Vision support: troubleshooting, stability improvements, and updates as processes evolve.
Manufacturing & Contract Services Facility
Contract services and machining support. This location supports customer production needs and provides machining capability that supports SSI builds and customer projects.
- Contract sorting: acceptance-based separation and verification per customer requirements.
- Contract assembly: repeatable assembly steps with basic checks and consistency.
- CNC machining: support for fixtures, tooling, prototype/production parts as needed.
- Precision turning & milling: to-print parts for tooling and customer needs.
How SSI works
Concept → requirements
Define the process, constraints, and success criteria. Keep scope clear.
Design → build
Mechanical + controls designed for reliability and supportability.
Integrate → commission
Hands-on integration and commissioning in real factory environments.
Support
Practical troubleshooting, clear communication, and long-term support mindset.
System categories SSI delivers
Each category includes what it does, problems it solves, use cases, and the technologies involved. If you aren’t sure which category applies, send a short description and SSI will route it correctly.
What to expect on a project
- Clear requirements and acceptance criteria up front
- Design decisions made for reliability and supportability
- Integration that matches real factory constraints
- Practical handoff: how to run it, what matters, how to get support
Vision inspection systems
Modular inspection platforms designed for real production environments.
SSI offers standardized vision inspection platforms built to adapt to a wide range of industrial applications. Our vision inspection platforms are designed as modular products, not one-off machines, allowing customers to scale inspection capability without redesigning their process.
Our vision systems support inspection, identification, verification, and traceability using industry-proven vision and scanning technologies.
Vision Stand
Single-side or top-down inspection platform for verification, identification, and targeted checks.
- Single inspection face (standard)
- Configurable camera, scanner, or sensor mounting
- Integrated lighting solutions
- PLC-controlled system with HMI interface
The Vision Stand is the base platform for future expansion into a Vision Tunnel.
Vision Tunnel
Multi-side inspection platform for continuous-motion applications that require more coverage.
- Multi-side inspection from 1 side up to full surround coverage
- Supports vision inspection, barcode reading, or mixed sensing
- Modular mechanical structure adaptable to many layouts
- PLC and HMI-based control architecture
IVT In‑Line Vision Tunnel
In-line multi-camera inspection tunnel for packaged goods at production line speeds. Configurable tracking and reject handling, with standard pass/fail logging and CSV export.
Multi-Sided Thread Inspection Sort System
Multi-view vision inspection for external thread damage at production line speeds. Coverage and inspection logic are configured to the part and acceptance criteria, with pass/fail outputs for sorting workflows.
Easy Reader Control Console
Standalone console for barcode/QR verification with simple setup and clear HMI feedback. Provides pass/fail outputs for alarms, line stops, or reject actions, with standard logging and CSV export.
Pack and Track Station
Operator-guided packing station that verifies order contents using barcode, weight, and/or vision checks before an order can be completed. Includes standard pass/fail logging and CSV export; label printing and system integration are scoped to your workflow (optional where required).
Watch Dog Station
Compact verification station that checks part size and/or weight against a scanned traveler or work order. Provides clear operator pass/fail feedback with standard logging and CSV export; label printing and integrations are scoped to your workflow (optional where required).
Vision Stand – Single-Side Inspection Platform
The Vision Stand is a standalone inspection system designed for single-side or top-down vision applications. It provides a compact, flexible solution for inspection, verification, and identification tasks where full multi-side coverage is not required.
The Vision Stand also serves as the base platform for future expansion into a Vision Tunnel.
Typical applications
- Presence / absence inspection
- Dimensional checks
- Print and label verification
- Barcode and data reading
- Offline inspection or inline sampling
Core characteristics
- Single inspection face (standard)
- Configurable camera, scanner, or sensor mounting
- Integrated lighting solutions
- PLC-controlled system with HMI interface
- Designed for industrial environments
Expandability
The Vision Stand is engineered so it can be upgraded into a Vision Tunnel when additional inspection coverage is required. This allows customers to start with a simple system and expand without replacing the entire platform.
Vision Tunnel – Multi-Side Inspection Platform
The Vision Tunnel is a modular, multi-side inspection system designed to inspect products as they pass through a defined inspection zone. It enables reliable inspection, identification, and verification from multiple sides without stopping or rotating the product.
The Vision Tunnel uses the same core architecture as the Vision Stand, expanded to support additional inspection faces.
Key capabilities
- Multi-side inspection from 1 side up to full surround coverage
- Supports vision inspection, barcode reading, or mixed sensing
- Designed for continuous-motion applications
- Modular mechanical structure adaptable to many layouts
- PLC and HMI-based control architecture
Inspection coverage
- Standard configurations: 1–3 sides
- Expanded configurations: up to 6 sides
- Custom configurations: full surround coverage available when required
Coverage is defined by the application and inspection goals, not by a fixed product limitation.
Inspection & Sorting Systems
Vision inspection and measurement systems that drive pass/fail decisions, sorting, and traceability.
Capabilities
- Defect detection and measurement
- Pass/fail decisions and rejection
- Sorting, counting, and data logging
- Barcode verification and traceability
Typical technologies
- Area scan cameras
- Line scan / 3D profilers
- Confocal measurement
- Barcode verification
Common use cases
- Dimensional checks
- Surface/feature defects
- Presence/absence verification
- Reject/sort by result
Robotic / Labor Assist Systems
Robot cells for repetitive, ergonomic, or consistency-critical tasks.
Capabilities
- Pick and place
- Assembly assistance
- Part handling and transfer
- Operator assistance for ergonomics and throughput
Focus
- Productivity
- Consistency
- Operator assistance
Typical technologies
- SCARA robots
- 6-axis robots
- PLC integration
- Vision-guided robotics (where needed)
Vision Integration Systems
Standalone or integrated camera stations built as turnkey solutions.
Capabilities
- Turnkey vision stations
- Integrated with PLCs, robots, or machines
- Inspection / measurement / verification
- Traceability hooks (barcode / OCR / database)
Common problems it solves
- Quality verification without operator judgment
- Automated checks at speed
- Traceability and proof of inspection
Automated Laser Marking Enclosures
Enclosed systems for part identification and traceability, with integration options.
Capabilities
- Enclosed laser marking systems
- Part identification and traceability
- Integration with inspection and databases
- Optional mark verification
Custom Automation Machines
Fully custom mechanical and controls design built around a specific customer process.
Capabilities
- One-off or small-batch machines
- Custom process automation
- Factory integration and commissioning
- Long-term supportability by design
Manufacturing & contract services
Contract services and machining support for customer production needs and internal build requirements.
Contract sorting
- Acceptance-based separation and verification
- Criteria driven by customer requirements
- Consistent handling and clear communication
Contract assembly
- Repeatable assembly steps
- Basic checks for consistency
- Support for overflow or ongoing work
CNC machining
- Fixtures and tooling support
- Prototype and production parts as needed
- Machining support for automation builds
Precision turning & milling
- To-print parts for tooling and customer needs
- Supportable tolerances and repeatability
- Practical communication and timelines
Single-side vision inspection platform
The Vision Stand is a standalone, single-side inspection platform designed for industrial inspection, identification, and verification applications. It provides a flexible foundation for vision-based inspection while allowing future expansion into a multi-side Vision Tunnel when required.
The system is built around a standardized mechanical and controls architecture, allowing it to adapt to a wide range of applications without requiring a complete redesign.
What the Vision Stand is
The Vision Stand is a compact inspection system that presents a controlled inspection zone for a single inspection face. It supports vision cameras, barcode readers, and other sensing devices used for inspection, verification, and data capture.
It can be used as
- An inline inspection station
- An offline or audit inspection station
- A validation or setup tool
- A permanent inspection solution for single-side requirements
Typical applications
- Presence / absence inspection
- Barcode and data reading
- OCR and text verification
- Print and label verification
- Dimensional inspection
- Visual defect detection
- Sampling inspection or quality audits
Applications are defined by inspection needs rather than a specific industry or fixed hardware model.
Inspection capabilities
- Barcode reading and verification
- Text recognition and character validation
- Feature presence and absence detection
- Dimensional measurements
- Print quality inspection
- Surface and cosmetic inspection
Inspection functionality is configured per application and can change over time as requirements evolve.
Hardware flexibility
The Vision Stand is hardware-agnostic by design. It can be configured to support:
- Vision cameras
- Barcode readers
- Other inspection or sensing devices
Hardware selection is application-driven and chosen based on inspection goals, environmental conditions, product geometry, and required performance.
Lighting & optics
Lighting is treated as an application-dependent component and is selected to optimize inspection reliability.
- Ring lighting
- Bar lighting
- Diffuse lighting
Lighting can be manually adjustable, recipe-based, or a combination of both.
Controls, PLC & HMI
Every Vision Stand includes a standardized controls foundation.
Controls architecture
- PLC-controlled system
- Industrial HMI interface
- Recipe management support
- Operator access levels
Interfaces & outputs
- Discrete I/O
- Fieldbus communication
- Data logging and reporting
Data, logging & traceability (optional)
Data collection and traceability features are available when required by the application.
- Pass/fail result logging
- Image storage
- Code string capture
- Timestamped inspection records
- CSV export
- Network or customer database integration
Traceability options are configured based on customer requirements and are not mandatory for all Vision Stand systems.
Mechanical platform
The Vision Stand uses a standardized modular frame designed for industrial environments.
- Rigid aluminum extrusion structure
- Configurable mounting locations for sensors and lighting
- Compact footprint
- Designed for long-term reliability
Mounting style and physical layout are configured per application.
Expandability & upgrade path
The Vision Stand is engineered as the base platform for future expansion.
Upgrade capabilities
- Can be upgraded into a Vision Tunnel
- Additional inspection sides can be added later
- Hardware configurations can be changed as products evolve
- The system protects the initial investment over time
This allows customers to start with a simple inspection solution and scale inspection coverage without replacing the entire system.
Performance
The Vision Stand is designed for industrial inspection applications where reliability and consistency are critical.
Performance is application-dependent and defined during system configuration to ensure inspection accuracy and repeatability.
What’s included vs application-dependent
Standard
- Modular mechanical frame
- PLC-based control system
- Industrial HMI
- Electrical integration and system wiring
Application-dependent / optional
- Cameras, barcode readers, or sensors
- Lighting configuration
- Data logging and traceability features
- Communication interfaces
Viewing & next steps
A Vision Stand system can be viewed by appointment.
Schedule a viewing to see the platform and discuss how it can be configured for your application.
Our vision platforms are configured to meet real production requirements and can evolve as your inspection needs grow.
Multi-side inspection platform
The SSI Vision Tunnel is a configurable inspection platform designed to deliver reliable, repeatable inspection results in demanding production environments. It is built as a modular system that can be tailored to product geometry, line speed, and inspection requirements.
Unlike single-camera solutions, the Vision Tunnel provides multi-side visibility, improving inspection reliability and reducing missed defects or unread codes.
How it works
Products pass through a defined inspection zone where vision cameras, barcode readers, or other sensing devices are positioned around the product path. Inspection results are processed in real time and communicated through PLC logic and HMI displays.
The system can be used inline with conveyors or as a controlled pass-through inspection station.
Inspection & reading capabilities
- Barcode and data reading
- OCR and text verification
- Presence / absence checks
- Dimensional inspection
- Print and mark verification
- Surface and visual defect detection
The specific inspection functions are application-dependent and configured during system setup.
Hardware flexibility
SSI systems are hardware-agnostic by design. Vision Tunnels can be built using:
- Vision cameras
- Barcode readers
- Mixed sensor configurations
Hardware selection is driven by the application, environment, and inspection goals. This allows the system to use the most appropriate technology rather than forcing a single solution.
Lighting & optics
Lighting is a critical part of inspection performance and is treated as an application-specific component.
- Ring lighting
- Bar lighting
- Diffuse lighting
Lighting can be manually adjustable or recipe-based depending on system configuration.
Controls, PLC & HMI
Every Vision Tunnel includes a standardized controls foundation.
Standard controls architecture
- PLC-controlled system
- Industrial HMI interface
- Recipe management support
- Operator access levels
System interfaces
- Discrete I/O
- Fieldbus communication
- Data logging and reporting
Data, logging & traceability (optional)
Data capture and traceability features are available when required by the application.
- Pass/fail result logging
- Image storage
- Code string capture
- Timestamped inspection records
- CSV export
- Network or customer database integration
Traceability features are configured based on customer requirements and are not required for all systems.
Performance
The Vision Tunnel is designed for high-speed, continuous-motion applications. Actual performance depends on product characteristics, inspection complexity, and system configuration.
To ensure reliability, performance metrics are defined during application review rather than using fixed published limits.
Modularity & future-proofing
- Inspection sides can be added later
- Hardware can be reconfigured for new products
- Vision Stands can be upgraded into Vision Tunnels
- The platform supports future process changes without redesign
This approach protects the customer’s investment as inspection needs evolve.
What’s included vs optional
Standard
- Modular mechanical frame
- PLC-based control system
- Industrial HMI
- Electrical integration and system wiring
Application-dependent / optional
- Cameras, barcode readers, or other sensors
- Number of inspection sides
- Lighting configurations
- Data logging and traceability features
- Conveyor or pass-through integration
Viewing & evaluation
A Vision Tunnel system can be viewed by appointment.
Schedule a viewing to see the platform and discuss how it can be configured for your application.
Our vision systems are configured to meet real production requirements, not forced into fixed templates.
IVT In‑Line Vision Tunnel
Continuous-motion inspection with tracking and reject handling options
The IVT In‑Line Vision Tunnel is a solution architecture for inspecting packaged goods as they pass through a defined inspection zone. Multi-camera inspection coverage, tracking method, and reject handling are configured to the product, conveyor layout, and acceptance criteria.
Common inspection tasks (application-dependent)
- Label presence and placement checks
- Barcode/QR reading and verification (as scoped)
- Code/date/lot reading where feasible (as scoped)
- Seal/cap feature checks (where applicable)
- Packaging defect checks based on defined criteria
How it works
- Products pass through the inspection zone in continuous motion.
- Cameras/readers/sensors capture required views and data.
- The system evaluates acceptance criteria and generates pass/fail results.
- Tracking/reject actions are executed as scoped (including confirmation sensing when required).
- Results are logged and exported via CSV; additional interfaces are added as options.
Data, logging & connectivity
Standard
- Pass/fail logging
- CSV export
Optional (scope-dependent)
- Image capture/storage (fails and/or sampling)
- Database/MES hooks
- Fieldbus: EtherNet/IP, Modbus, OPC UA, EtherCAT
- PLC I/O handshakes with upstream/downstream equipment
- Dashboards/alarms and reject reason codes when configured
What’s included vs optional
Typical included scope
- Tunnel frame/inspection zone provisions
- Configured inspection routine tied to acceptance criteria
- Standard pass/fail logging and CSV export
Common options
- Encoder/sensor tracking for complex conveyor transfers
- Reject device integration (knock-off/diverter/air blast) and reject confirmation sensing
- Washdown/stainless configurations when required by the environment
- Remote support options
- Image storage and database integration
Talk to us about your application
Share product details, inspection requirements, line speed, and reject handling needs. SSI will scope coverage, tracking, and integration.
Multi-Sided Thread Inspection Sort System
Multi-view thread damage inspection for fastener sorting lines
This solution architecture is designed to inspect external threads in sorting environments where part rotation or indexing is undesirable. Multiple synchronized views are arranged around the inspection zone to provide the coverage required for the application. Inspection logic is configured to your acceptance criteria and integrates into sorting workflows through pass/fail outputs.
What it solves
- Detects external thread damage using multi-view inspection rather than a single camera angle
- Reduces reliance on mechanical rotation/indexing when those mechanisms add jams, wear, or maintenance
- Produces consistent pass/fail decisions tied to defined acceptance criteria
- Supports integration into existing sorting workflows with scope-appropriate electrical interfaces
How it works
- Parts are presented in a stable, repeatable position through the inspection zone.
- Multiple synchronized cameras capture views around the part as it passes (no required part rotation for inspection).
- Inspection logic evaluates thread condition against the acceptance criteria defined for the job.
- Results are output as pass/fail and logged; downstream reject/sort actions are handled per the integration scope.
Camera, scanner, and sensor selection is application-driven to match the part, environment, and inspection goals.
Defect types commonly evaluated (application-dependent)
- Cross-threading
- Nicks / dents / handling damage
- Rolled or damaged thread crests
- Deformed or incomplete thread forms
Inspection logic options (scoped per application)
- Rule-based inspection with configurable thresholds
- Adaptive thresholding (to improve stability across normal variation)
- AI/ML classification (trained per customer application by SSI or by the customer, with validation using sample parts)
Data, logging & connectivity
Standard
- Pass/fail logging
- CSV export
Optional (scope-dependent)
- Image capture/storage (for fails and/or sampling)
- Database or MES hooks
- Fieldbus interfaces: EtherNet/IP, Modbus, OPC UA, EtherCAT
- PLC I/O handshakes with upstream/downstream equipment
What’s included vs optional
Typical included scope
- Mechanical provisions for the inspection zone and camera/lighting mounting
- Configured inspection routine tied to acceptance criteria
- Results outputs (pass/fail) and standard logging/CSV export
Common options
- Reject device integration and reject confirmation sensing
- Part tracking (encoder/sensors) when reject timing requires it
- Remote support options
- Image storage and advanced reporting
Talk to us about your application
Send part photos, defect definitions, and target throughput. SSI will recommend the right inspection approach, define inspection coverage, and scope integration for your sorting workflow.
Easy Reader Control Console
Barcode and QR verification with HMI feedback and configurable outputs
The Easy Reader Control Console is a standalone unit used to add barcode/QR verification to workstations or production lines. It supports job setup for expected codes, provides clear pass/fail feedback on an HMI, and outputs results for alarms, line stops, or reject actions as scoped.
What it solves
- Reduces label/code mismatches by enforcing verification at the point of use
- Adds scan confirmation to legacy workstations without rebuilding the entire control system
- Provides clear operator feedback plus standard recordkeeping outputs
How it works
- Connect the selected barcode/QR reader (interface confirmed during scoping).
- Configure the expected code(s) or code format for the job.
- During operation, the console evaluates each read as match/mismatch/read-error.
- The HMI displays status clearly for the operator.
- Outputs can trigger alarms, line stops, or reject actions depending on the workflow.
Capabilities
- Job setup for expected code(s)
- Real-time HMI feedback
- Configurable outputs for pass/fail and read status
- Standard pass/fail logging
- Standard CSV export
Optional features (scope-dependent)
- Image capture/storage (only if paired with imaging hardware and required)
- Database/MES hooks
- Fieldbus: EtherNet/IP, Modbus, OPC UA, EtherCAT
- Additional PLC I/O handshakes for integration with upstream/downstream equipment
- User access levels / audit trail behavior when required
Talk to us about your application
Share your code type(s), workflow, and what should happen on mismatch. SSI will define reader compatibility and integration scope.
Pack and Track Station
Guided packing with verification before order completion
The Pack and Track Station is a solution architecture for order fulfillment workflows where packing accuracy and traceability matter. The station guides the operator through each line item and enforces verification steps (barcode, weight, and/or vision) before allowing the order to be completed.
What it solves
- Reduces packing mistakes by enforcing verification before completion
- Provides clear operator guidance for high-mix orders
- Adds traceability options for audits and internal quality records
- Supports supervisor-level overrides for controlled exceptions
How it works
- Load an order (commonly by scanning a work order/pack slip or importing order data as scoped).
- The station displays required line items and quantities.
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For each line item, verification is performed using the configured method:
- Barcode match
- Weight verification
- Vision verification (as feasible for the item)
- Items are marked complete only after verification passes (or an authorized override is recorded).
- When the order is complete, the station outputs completion status. Label printing and system integration are scoped to your workflow (optional where required).
Verification hardware selection (barcode/scale/vision) is application-driven.
Verification methods (configurable)
- Barcode-based verification
- Weight-based verification (scale-based)
- Vision-based verification (presence/count/shape where feasible)
Data, logging & connectivity
Standard
- Pass/fail logging
- CSV export
Optional (scope-dependent)
- Label printing integration and print rules (scoped to the workflow)
- Image capture/storage (fails and/or sampling)
- Database/MES hooks or WMS/ERP connectivity
- Fieldbus: EtherNet/IP, Modbus, OPC UA, EtherCAT
- PLC I/O handshakes for integration with upstream/downstream equipment
Pack and Track vs Watch Dog
Pack and Track is focused on guided, item-by-item order verification workflows (often multi-line-item orders). Watch Dog is typically a more compact station focused on verifying part size/weight against a traveler requirement.
Talk to us about your application
Share your order data format, packing workflow, item types, and verification needs. SSI will scope the station logic, hardware, and integration approach.
Watch Dog Station
Traveler-driven size/weight verification for packing workflows
The Watch Dog Station is a solution architecture that helps operators verify they are packing the correct part variant by checking size and/or weight against traveler or work order requirements. The station provides clear pass/fail feedback and standard logging for traceability.
What it solves
- Prevents packing the wrong size/variant by verifying against traveler requirements
- Provides clear operator feedback to reduce reliance on judgment calls
- Supports quantity tracking against order/traveler requirements
- Creates basic traceability records using standard logging and CSV export
How it works
- Scan the traveler/work order to load part criteria (size/weight targets and quantity).
- Place the part into the station bin/tray for measurement.
- The station captures the measurement (weight and/or size method as scoped).
- Software compares readings to expected ranges with configurable tolerances.
- The station displays pass/fail feedback and tracks progress through the traveler.
- Optional outputs can trigger additional workflow steps, with label printing and integrations scoped to your workflow (optional where required).
Measurement options (scoped)
- Load cell (weight verification)
- Vision-based size/dimensional verification (where feasible)
- Configurable tolerance thresholds appropriate to the application
Data, logging & connectivity
Standard
- Pass/fail logging
- CSV export
Optional (scope-dependent)
- Label printing integration (scoped to the workflow)
- Image capture/storage (only if imaging is part of the station scope)
- Database/MES hooks
- Fieldbus: EtherNet/IP, Modbus, OPC UA, EtherCAT
- PLC I/O handshakes with other machines
Watch Dog vs Pack and Track
Watch Dog is typically used for traveler-driven size/weight verification of parts being packed. Pack and Track is focused on guided, item-by-item order fulfillment verification workflows (often with multiple verification methods).
Talk to us about your application
Share your traveler format, part variants, and what should happen on mismatch. SSI will scope the station, measurement method, and integration needs.
Experience across multiple manufacturing environments
Different industries have different quality, compliance, and throughput needs. SSI builds systems designed around real constraints: parts, fixturing, cycle time, inspection criteria, logistics workflows, and support.
Ammunition
High throughput environments where consistency and verification matter.
- Inspection, sorting, verification
- Traceability considerations
- Repeatable, supportable workflows
Fasteners
High volume, small parts, tight acceptance criteria.
- Dimensional inspection
- Defect detection
- Sorting and rejection
Pharmaceuticals
Verification and logging needs with process control expectations.
- Verification and data capture
- Controlled process handling
- Reject and audit-friendly workflows
Medical
Repeatability and traceability with quality expectations.
- Inspection and traceability
- Verification steps
- Process support mindset
Aerospace
Tight tolerances and measurement-driven requirements.
- Measurement systems
- Documentation expectations
- Stable inspection approaches
Automotive
Cycle time pressure with verification and traceability requirements.
- Automation + verification
- Traceability integration
- Repeatable handling
Logistics
High-volume movement of goods with accuracy and speed expectations.
- In-line verification
- Labeling and tracking
- Consistent pack-out workflows
Consumer products
Consistency at scale, often with label and feature verification.
- Vision checks
- Sorting and verification
- Labeling validation
Packaging / Co-packing
Verification at speed with barcode/label workflows.
- Barcode / labeling checks
- Reject/stop workflows
- Proof of verification
Resources (in progress)
We are building out case studies, demos, and technical guides. Check back soon or reach out for examples in the meantime.
Clear support workflow
Support is meant to be practical: direct communication, useful troubleshooting steps, and clean tracking.
Before you contact support
- Machine name/model (and serial number if available)
- What changed (new part, new settings, maintenance, etc.)
- Exact message or fault code (screenshots help)
- Photos of good parts vs. failed parts (if applicable)
- What you already tried
Send a support request
Send your request and we will follow up.
Start a conversation
Provide basic details and SSI will follow up for requirements and next steps. Use this for automation projects or contract services requests.
Request a Quote / Request Services
Submit your request and we will follow up with next steps.
Facilities
What happens next
- SSI reviews your request
- Follow-up for requirements
- Discussion on scope and approach
- Proposal / next steps
Team
SSI is a small engineering team focused on practical automation and supportable systems. You work directly with the people designing and commissioning your equipment, so communication stays clear and application-specific. For new projects, email sales@ssi-co.com; for existing systems, email support@ssi-co.com.
Get in touch
Tell us about your application, production goals, and current constraints. We will respond with a scoped plan and next steps.
Privacy Policy
SSI collects information you submit through our forms, including name, company, email, phone, machine/system details, and issue or project descriptions. We use this information to respond to requests, provide support, and prepare quotes. SSI does not sell personal information. To request updates or deletion of your submitted data, contact support@ssi-co.com.
Last updated: February 2026
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