Vision & Workflow Verification Systems
SSI builds practical vision and workflow verification systems for real factory environments—focused on stable inspection, supportable integration, and clearly defined acceptance criteria. Our systems are engineered around real production constraints such as throughput, part presentation, and line integration.
Fastest start: send a short description + photos + acceptance criteria.
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Platform-ready systems engineered for real constraints
Each system is scoped with acceptance criteria, supportable integration, and floor-ready reliability.
Vision Tunnel
Multi-side inspection in continuous motion with verification logic built around throughput and part presentation.
Vision Tower
Compact single-face inspection for targeted checks, scalable to broader verification as requirements evolve.
Easy Reader Control Console
Barcode/2D verification with configurable mismatch handling: alarm, stop, reject, or log-only as scoped.
Pack & Track Station
Guided packing verification before completion using barcode, weight, and/or vision as scoped.
Watch Dog Station
Traveler-driven size/weight verification with skid logging options and time-stamped workflow records.
Line Integration
Integrates labelers, weigh checkers, and X-ray with PLC/HMI handshakes, interlocks, and reject confirmation workflows.
Robots Assist
SCARA and 6-axis cells for pick/place, transfer, and repetitive automation with vision guidance where needed.
Data & Tracking
Pass/fail logging with timestamps, CSV export, and optional database/MES plus image/code storage for audits.
Capability buckets aligned to production reality
Scope is defined up front so verification behavior, data capture, and response logic are clear before build.
Barcodes & Verification
- Barcode/QR/DataMatrix reading and verification as scoped
- OCR/text/print verification as required
- Mismatch handling: alarm, stop, reject, or log-only
Custom Vision Systems
- Presence/absence and label/print checks
- Inspection and measurement options (2D/3D as feasible)
- Lighting and optics configured for stability
Tunnels & Towers
- Vision Tunnel for multi-side inspection in continuous motion
- Vision Tower for compact single-face verification
- Scales from targeted checks to full coverage as scoped
Data & Tracking
- Pass/fail logging with timestamps and CSV export
- Optional database/MES hooks
- Optional image/code record storage for audits
Line Integration
- Labeling units, weigh checkers, and X-ray integration
- PLC/HMI handshakes, interlocks, and workflow logic
- Reject workflows with confirmation options as scoped
Robots Assist
- SCARA and 6-axis options
- Pick/place, transfer, and repetitive task automation
- Vision-guided operation where needed
Pack & Track
- Guided packing with verification before completion
- Verification via barcode, weight, and/or vision as scoped
- Traceability options for audits and quality records
Watch Dog
- Skid logging via barcode or RFID
- Real-time part and skid tracking with RFID as scoped
- Time-stamped location history and recall support
Two facilities, one integrated team
Engineering and inspection systems on one side, manufacturing and contract services on the other.
Inspection & Vision Systems Facility
Design, build, integration, and long-term support for inspection and workflow verification systems.
- Verification system design with clear acceptance criteria
- Vision Tunnel and Vision Tower implementations
- Line integration with PLC/HMI handshakes and reject confirmation
- Data/logging workflows for audits and quality records
- Commissioning and long-term support for floor teams
Manufacturing & Contract Services Facility
Contract services are focused on contract sorting and contract packaging workflows.
- Contract sorting (primary) with acceptance-based separation and verification
- Contract packaging (secondary), including co-packing and labeling workflows
- Pick & pack support with verification checkpoints
Reliability over flash
Clear requirements first
- Acceptance criteria defined up front
- Scope discipline from quote through commissioning
- Direct communication with real engineers
Design for floor reliability
- Supportable architecture and practical decisions
- Integration matched to space, throughput, and utilities
- Predictable behavior under real production constraints
Commissioning and long-term support mindset
- Practical startup support with clear ownership
- Workflow verification and reject logic as scoped
- Long-term partnership with real factory teams
Recognitions and registrations that support customer requirements
SSI maintains registrations and certifications that are often required in regulated and supplier-diversity programs.
NMSDC Certified
Veteran-Owned Small Business
FFAL Recognition
Next step: Send a short description + photos + acceptance criteria • Request a Quote
Share your process constraints and required outcomes, and SSI will scope a practical verification or integration approach.